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Case study

Model rocket

Lesson · test 01 failed

A rocket designed from scratch and printed in sections. The first flight failed — and taught more than a success would have.

Fusion 360FDMPrototyping
Illustration for Model rocket
test 01
Failedrecovery did not deploy
survived
Materialthe parts came through intact
the cause
Designelastic shock cord
next attempt
2027revised airframe
What it is

Model rocket in short

Designed in Fusion 360, printed in sections, assembled and put through a test flight. The printed material survived the test. The design was wrong, and the biggest problem was the shock cord: it was elastic, so it stretched instead of pulling the parachute out.

Status

What works, and what does not

Works today
  • Designed from scratch in Fusion 360, split into sections that fit the print bed
  • FDM printed, assembled and taken to a real test flight
  • The printed material survived the test
What went wrong
  • Test 01 failed.
  • The design was not correct: the shock cord was elastic and did not pull the parachute out.
  • A revised airframe is planned for 2027.
The lesson

What it taught

01

What actually failed

Not the print and not the material. The shock cord was elastic and stretched instead of pulling the parachute out of the airframe.

02

Why it is published

A failed test is still real data. The next revision is not guesswork: it is a fix for one specific thing that behaved differently from the way the model said it would.

In pictures

See it

Model rocket standing on the grid in a dark 3D viewport, seen from the side
The model in the Fusion 360 viewport.
Shaded render of the model rocket with a blue nose cone and dark body
Render: proportions and paint scheme checked before printing.
Model rocket in red and white livery seen at an angle, showing fins and nose cone
The airframe: nose cone profile, section joints and fins.